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Fasteners fail

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Creo3.0 M030

 

My surfaces are flat, holes are co-axial, only 2 components, the most benign model imaginable and  (grrr) ITAR.

 

Original geometry from Solidworks.

 

No lead in chamfers (first thing I dealt with).

 

Any thoughts?

 

(I have resorted to the old fashioned shrunken beam method)

 

Thanks


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